Cement Manufacturing

Transform emissions monitoring in one of the most carbon-intensive industries with unprecedented accuracy.

Circular Profit Simulator

Tonnage Edition: Calculate the value of your mineral waste stream.

Sets total plant capacity
150K Tons
Market value per ton of CO₂
$80 / Ton
Your raw material constraint
5K Tons
Penalty cost avoided
$45 / Ton
Upside per ton of concrete
$10 / Ton
Total Margin Uplift
$901,000 / yr

+ $180 profit per ton of residue

Logistics Savings+$225,000
Immediate cash saved on landfill & trucking.
Scope 1 Liability Reduction+$176,000
Value of mineralized CO₂ (at $80/ton credit).
Green Product Upside+$500,000
Revenue lift from selling High-Performance Green Concrete.
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*Estimates based on 10% replacement rate. Actual results may vary.

Unique Emissions Challenges

Process and Combustion Emissions

Cement production generates emissions from two distinct sources: process emissions from limestone decomposition (40-50% of total emissions) and combustion emissions from fuel burning (50-60% of total emissions). This dual nature makes monitoring particularly complex.

High-Temperature Operations

Kiln operations reach temperatures of 1,450°C, creating harsh conditions that can damage conventional emissions monitoring equipment. This requires specialized sensors that can withstand extreme temperatures.

Regulatory Pressure

The cement industry faces increasing pressure from carbon taxes and emissions trading schemes. Accurate, verifiable data is crucial for compliance and for accessing carbon credit markets.

Before Tandem vs After Tandem

Before Tandem

  • Separate systems for process and combustion emissions
  • Manual calculations for limestone contribution
  • Challenging to verify data integrity
  • High maintenance for sensors in harsh environment

After Tandem

  • Integrated monitoring for both emission sources
  • Automated limestone decomposition calculations
  • Cryptographically secured data from all sources

Ready to Transform Your Cement Manufacturing Emissions Strategy?

See how Tandem Carbon can turn your emissions from a liability into a verifiable asset.

Request a Private Demo